Otakon - Saturday - Costuming Workshop
Battens of cloth and sewing machines get all the glory when costumes are admired at anime conventions. However, staying in the background and helping support the entire show is ordinary, humble wire. Some of the most impressive costumes at conventions are constructed with wire frames. Heather (left) and Tikki let in a room of costumers on the secret ingredient: rolls of 16-gauge steel and aluminum wire that shape costumes and hold up object that just seem to be made solely from cloth.
For example, the Dug Fin costume from the Dragon Half skit presented at Katsucon in 1999. Tikki showed costumers how it was made. The head was shaped from wire, looped and bound to make the frame, then overlaid with foam and cloth. The rest of the costume was basically a tube of fabric cut to make the character's body. The costume makers said that the wire-frame heads they make can actually be compressed to fit into a suitcase without losing their shape - but they can't get away with that sort of thing too often.
The wings for the Mink character in that Dragon Half presentation, modeled here by heather, used a more prosaic form of wire, a coat hanger bent to form the shape of the wings' backbone. tikki said she found that the wings were solid enough to hold their shape, but also compliant enough to bounce as if they were flapping as the costumer (Lynn in this case) walked across the stage, something Tikki described as a happy accident.
Tikki also wanted the tail for the catgirl costume seen at Katsucon 2000 to bounce with the wearer's movements, but to stay in place. She started with a foam and elastic harness that the costumer puts on like a pair of pants. Then she created a wire base for the tail that allowed enough movement to give it a life of its own, but was solid enough to hold the curved shape and hang in the air. Again, that shape was maintained by the wire hiding under the foam and cloth.
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